The MTBE advanced control package combines Axens' latest generation multivariable controller MVAC, in association with on line inferential reactor models; it is designed to maximize the benefits from MTBE process at the lowest operating cost.
As a process licensor and advanced control technology supplier, Axens combines all the necessary expertise for successful MTBE APC projects.
A nine-step control strategy
* control of methanol to isobutylene molar ratio in the reactor feed * maximization of isobutylene to MTBE conversion in the main reactor, over the life of the catalyst * control of reactor bed outlet temperature * control of methanol to total C4's molar ratio in the catalytic column * maximization of conversion in the catalytic column * control of internal traffic at top of the catalytic column * control of the C4's concentration in the MTBE product * catalyst deactivation monitoring * throuput maximization
The MTBE control package uses Axens' MTBE reactor models to estimate the conversion of the products at reactor outlet.
Axens' inferential technology is used for on-line estimation of key parameters of the catalytic column.
Benefits
* Production maximization during high demand * Consistent MTBE quality * Maximization of MTBE yield * Catalyst run length maximization * Minimization of energy consumption.