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APC - Alphabutol
APC solution for AlphabutolTM Unit

The Alphabutol advanced control package combines Axens' latest generation multivariable controller MVAC, with on line reactor models, in association with fractionation inferentials; it is designed to maximize the benefits from Alphabutol process, in an environment with complex, slow and non-linear multivariable interactions.

As process licensor, catalyst manufacturer and advanced control technology supplier, Axens combines all the necessary expertise for successful Alphabutol APC projects.




A 4 step control strategy 


o Predictive control of Reactor Temperature.
o Incondensable content control in Ethylene Recycle. Optimization of Ethylene purge
o Butene-1 product purity control. Optimization of Recycle Column reboiler duty
o Optimization of Butene 1 Column reboiler duty


Dimerization reactor model

 
The Alphabutol control package uses Axens' Dimerization reactor model to calculate on-line kinetic parameters, used for Reactor Temperature control.

Benefits
 
o Increased performance of reactor temperature control
o Ethylene Recycle Purge minimization                      - 4 %
o Reboiler Duty minimization (both columns)            - 4 %
o Consistent quality of Butene-1 product.