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Oil Refining

Oil Refining

Is there a route for post-treating gasoline with minimal octane loss?

For the post-treatment of FCC gasoline, fixed-bed HDT is by far the most trusted solution because of its low capex, its ease of operation, and its flexibility.

Written by Olivier BOISIER & Boris HESSE ·
Oil Refining

Our desalting rate drops away quickly when we use heavier feeds. What is the problem here?

To understand this phenomenon, it is required to remind how a desalter is designed. The water gravity separation is driven by the Hadamard–Rybczynski equation that gives the terminal velocity of a slowly moving spherical bubble through a fluid.

Written by Nabil Bouden · Equipment Sales Manager, Axens ·
Oil Refining

Hydrogen consumption is higher than we would like in our raw diesel hydrotreater. Can we lower it without loss of throughput?

Hydrogen consumption in a hydrotreater comes from hydrotreatment reactions but also from losses within the process.

Written by Marion Guillevic · Technologist, Axens ·
Oil Refining

What type of catalyst do we need for low pressure hydrotreating of middle distillates?

When it comes to selecting the right catalyst for the hydrotreatment of a middle distillates fraction at low pressure, a distinction has to be made between light (kerosene) and heavy (diesel) cuts.

Written by Gregory Lapisardi · Technologist, Middle distillates HDT, Axens ·
Natural Gas Oil Refining

What steps do we need to take to keep our sour water stripper at peak performance following a shutdown?

Shutdown operations of the sour water stripper unit should maximise the removal of H2S and NH3 from water, especially for long duration shutdowns, to minimise the safety concerns and corrosion issues during maintenance. If the sulphur recovery unit is not available, the sour gas should be routed to flare, then start the shutdown by decreasing the sour water feed to the unit manually and slowly.

Written by Carmella Alfano & Guillaume Dalary ·
Oil Refining

How can we minimise gas and coke make with heavy feed to our FCC?

Catalytic systems towards better coke and/or dry gas selectivities will certainly help, especially to face contaminant metals which catalyse side reactions. If not limited by catalyst circulation, low delta coke catalysts will increase cat/oil but coke yield should stay constant.

Written by Pierre Bellet ·
Oil Refining

Can I reduce riser outlet temperature in our FCC unit while maintaining conversion level? Is a higher activity catalyst needed?

There is certainly an advantage in challenging the catalyst formulation in order to better suit your needs. This could result in a better conversion at same operating conditions or, as suggested, similar conversion at reduced riser outlet temperature (ROT).

Written by Nicolas Lambert · Technology Team Manager – RDS, FCC & Sweetening Segment, Axens ·
Oil Refining

Demand for our diesel has dipped. What process steps do you recommend for increasing gasoline make?

With the fall of pump prices, US consumers have responded relatively quickly by increasing gasoline demand, which has led to increased gasoline crack spreads and incentives for refiners to switch from middle distillates to gasoline in the short term. This phenomenon has been especially true in markets affected by unexpected outages.

Written by David Schwalje · Business Development Manager, Axens North America ·
Oil Refining

We are getting organochlorides in some product streams and have traced this back to the catalytic reformer. Causes and prevention measures please.

Organochlorides are typically formed in the catalytic reformer when hydrogen chloride (HCl) reacts with olefins downstream of the reaction system.

Written by Matthew Hutchinson · Technology Manager – Reforming, Axens North America ·
Oil Refining

Can you recommend a process route for residual fuel oil feed to help comply with the IMO’s revised targets for bunker fuels?

Refiners will address the upcoming January 2020 regulatory shift to lower sulphur marine fuels primarily utilising one of four strategies: (1) crude acquisition, (2) technology investment to produce compliant, low sulphur fuel oil (LSFO), (3) reliance on the persistence of an attractive market for high sulphur fuel oil (HSFO), or (4) conversion of HSFO to lighter products with the goal of either reducing their fuel oil production or exiting the market altogether.

Written by David Schwalje & Eric Peer ·