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Boost your project success with Modular Solutions

Modular Units

A modular unit is a fully engineered and pre-assembled process package, delivered ready for on-site installation and integration. Modularization strategy offers superior benefits over traditional on-site construction. Over the past 40 years, Axens has supplied over 500 modular units, both onshore and offshore, providing tailor-made designs according to client project specifications.

Key Benefits of a Modular Approach

Modular unit delivery is a strategic solution in a wide range of challenging environments. It addresses logistical, climatic, workforce, safety and security constraints while ensuring quality, faster execution, and cost control. Here are the key situations where modularization truly makes a difference.

Remote Areas

Ideal for locations where on-site fabrication is impractical (scarce labor and construction resources), and space optimization is critical (Offshore).

Harsh Climate

Perfect fit for regions where harsh weather conditions severely impact productivity and project timelines.

Lack of Manpower

A smart solution when local construction workforce is either insufficient or lacks the required expertise.

Existing Plants Constraints

Minimizes disruption in operational facilities where safety and continuity are key during construction phases, and addresses the congestion constraints thanks to a compact design.

Security Concerns

Recommended for sites where open access to workers and vehicles poses significant security risks.

+500

Modular Projects supplied both onshore and offshore

+45 years

Of expertise in supporting your ambitions with Modular Solutions

+4,000

Process modules delivered worldwide

Save Time and Derisk your Project thanks to our Modular Design Package (MDP)

Integrated Offer

We combine licensor and EPF expertise to provide you with a complete project-oriented solution.

Tailor Made

We adapt to your needs: site-specific constraints, integration of preferred vendors, project specifications, cost and schedule priorities.

Optimized Schedule

We allow you a smoother project execution and a quicker FID thanks to streamlined interfaces and overlapping phases between PDP and MDP.

Derisked Project Execution

We support you in the definition of a clear and optimized scope and in the development of a robust engineering package allowing to increase the project maturity.

From Design to Start-Up: A Fully Integrated Modular Approach

As a licensor and supplier of modular units, Axens provides performance guarantees under the license agreement, and mechanical and delivery schedule guarantees under the EPF contract. By minimizing the number of interfaces, Axens delivers a comprehensive solution, from basic design to fabrication, integration, start-up, and performance test.

“One-stop” Shop

As a technology licensor and modular units supplier, Axens enables:
• Seamless coordination between teams, quick decision-making process
• Documentation quality ensured: Reduced risk of errors or omissions
• Less interfaces: Single technical & contractual counterpart

Quality and Safety Control

• Modular Units fabrication in a remote accredited yard under Axens supervision ensures highest level of quality and safety
• Remote fabrication enables to drastically reduce co-activities on site

Cost Savings

• Optimized cost for labor intensive activities
• Less supervision time thanks to a trained and specialized manpower
• For brownfield projects, reduce production downtime and SIMOPS impacts thanks to the remote fabrication of the new modular unit(s)

Time Savings

• Optimized installation, commissioning and start-up times thanks to a “plug & play” approach: all modular assemblies are trial fitted and fully pre-commissioned in fabrication yard before shipment
• Site preparation and OSBL are managed concurrently with the module(s) fabrication

Risks Management

• No gap of responsibility: Axens is your sole counterpart for the ISBL modular unit(s)
• Unified teams from basic engineering to the delivery of the modular unit, ensures consistency of documents avoiding costly reworks

Manufacturing Map

Axens adapts its execution strategy to each client’s specific constraints, offering maximum flexibility. Thanks to established collaborations with trusted module manufacturers worldwide, subcontractors selection can be jointly performed with clients based on project drivers and market conditions. Our subcontractors are ISO certified.

Projects & References

Total Energies, Antwerp - Refinery Off-Gas Project

Project aimed to recover high-value steamcracking components burned as fuel; modular approach used.

KPO, Karachaganak - Gas Dehydration Solution

Supply of 2 modularized Drizo Units consisting of 10 fully prefabricated modules each.

Axens, ArcelorMittal, Total Energies, IFPEN – Dunkirk - 3D Project

Construction of the pilot plant for a European Project for the Capture and Storage of CO2 on an Industrial Scale

Explore some

Resources

Technical article

Technical Article - Transforming Refineries for the Petrochemical Era

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Case Study

Case Study - Successful start-up of a Sub-dewpointing Sulfur Removal Technology

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Technical article

Technical Article - Advantages Of Modular Construction For Small Scale SRU In Harsh Climates

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Insight

A South East Asia Offshore Showcase: MEG Reclaiming on a Floating Production Unit

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Insight

A South East Asia Offshore Showcase: MEG Reclaiming on a Floating Production Unit

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Insight

Modules: the Solution for a Successful Offshore Natural Gas Project

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Natural Gas
Case Study

Case Study - Successful start-up of a Sub-dewpointing Sulfur Removal Technology

Read more
Technical article

Technical Article - Transforming Refineries for the Petrochemical Era

Read more
Technical article

Technical Article - Advantages Of Modular Construction For Small Scale SRU In Harsh Climates

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Press release

Axens Selected for the CO2 Dehydration Package of the CO2 Sequestration and Export Facilities Project at Ras Laffan, Qatar

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